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Operational restrictions
Pressure: 6MPa/4MPa
Working temperature: 125 ° C
Peak: ^ NPT
Material: stainless steel/ceramic
Operation drawings: API 31, API 41.
Why Choose TDSFluid Cyclone Separators?
TDSFluid cyclone separators are engineered for exceptional performance, durability, and precise air control in harsh environments. Commonly used in industrial dust collection systems, these high-efficiency separators are essential in industries such as manufacturing, commercial vacuum operations, and facilities requiring superior air quality management. Built to withstand heavy-duty usage, TDSFluid separators help businesses maintain cleaner air while reducing system wear and tear.
In heavy industries like mining and cement, controlling dense dust loads is critical. Efficient dust separation helps reduce airborne particles, protect sensitive machinery, and ensure compliance with strict environmental and workplace air quality standards. By improving airflow and system efficiency, TDSFluid cyclone separator solutions lead to longer equipment life and reduced downtime.
In sectors such as woodworking and agriculture, TDSFluid systems significantly improve working conditions by removing sawdust, grain dust, and other airborne particles. Cleaner air means safer workspaces, fewer filter clogs, and lower maintenance costs. When integrated into existing setups, these units drastically enhance the effectiveness of downstream filtration.
One of the key advantages of using this technology is its ability to pre-filter air before it reaches HEPA or baghouse filters. This pre-separation step reduces the filter load, extends filter life, and lowers operational costs. The design—free from moving parts—ensures minimal maintenance and maximum reliability, making it a smart choice for long-term use in air quality systems.
Looking to cut maintenance, boost air quality, and extend equipment life? These separator from TDSFluid offers a powerful, energy-efficient solution that delivers immediate impact. Whether you're managing dust in a high-volume industrial setup or protecting critical systems from particulate buildup, this is the upgrade your air system needs.
Industrial Applications of Cyclone Separators
Mining Industry
Essential for managing dense dust particles during mining operations, these systems protect equipment, improve worker safety, and support regulatory compliance by reducing airborne contaminants.
Cement & Construction
In cement plants and on construction sites, they handle large volumes of fine dust from grinding, crushing, and mixing activities—extending filter life and reducing system clogs.
Agriculture & Grain Processing
From grain elevators to feed mills, they remove chaff, dust, and debris, creating a safer and cleaner environment while lowering equipment maintenance needs.
Woodworking Industry
Sawdust and fine wood particles can quickly overwhelm standard filters. These systems capture particulates at the source, helping woodworking shops and factories maintain better air quality and efficiency.
Food & Beverage Manufacturing
They prevent cross-contamination by extracting fine particles like flour, sugar, and spices from production environments. Their hygienic designs are ideal for meeting sanitation standards.
Pharmaceuticals & Cleanrooms
Acting as pre-filters, they reduce the load on HEPA systems, ensuring ultra-clean air and protecting sensitive production processes.
Metalworking & Foundries
Efficiently capturing metal shavings, slag dust, and byproducts of grinding or cutting processes, they help preserve machinery and reduce exposure to harmful airborne particles.
Power Generation & Energy Plants
Used to manage fly ash, coal dust, and other particulates, they support cleaner operations in biomass, coal, and other energy facilities.
Waste Management & Recycling
In recycling centers, these systems sort and collect particles from shredded plastic, paper, and metals—ensuring smoother operations and higher material recovery rates.
HVAC & Industrial Ventilation
They enhance commercial HVAC systems by improving pre-filtration and extending the life of final filters in industrial ventilation setups.
Choosing the right separator for your application is critical to achieving efficient particulate separation, minimizing pressure loss, and extending equipment lifespan. Below are the key factors to evaluate:
1. Particle Size Distribution
Understanding the range and average size of particles in your system helps determine the required cut-point (d₅₀) of the cyclone. Fine particles may require high-efficiency cyclones with tighter geometries or multi-cyclone systems for effective removal.
2. Airflow Rate and Volume
They are rated for specific flow rates. Selecting a unit based on your actual airflow (measured in CFM or m³/h) ensures optimal velocity and centrifugal force generation. Under-sizing can cause pressure drop issues, while over-sizing may reduce separation efficiency.
3. Operating Pressure and Temperature
Materials of construction and design parameters must withstand your system’s pressure and temperature conditions. For example, high-temperature gas streams in industrial kilns or boilers may require refractory-lined or stainless steel cyclones.
4. Material Abrasiveness and Corrosiveness
For abrasive or corrosive particles, choose materials like hardened steel, ceramic liners, or special coatings (e.g., epoxy or polymer-lined) to prevent wear and extend service life.
5. Dust Load and Particle Concentration
High dust concentrations may overload smaller cyclones and cause blockages. In such cases, multi-cyclone systems or pre-separators may be necessary to distribute load and maintain efficiency.
6. Space and Installation Constraints
Consider available space, mounting orientation (vertical or horizontal), and integration with existing ductwork or processing equipment. Modular or compact cyclone designs can help in space-limited environments.
7. Maintenance and Cleanout Access
Easy access to dust collection areas, wear parts, and inspection ports helps reduce downtime and simplifies routine maintenance. Look for designs with quick-release mechanisms or cleanout hatches.
8. Emission Standards and Efficiency Requirements
If your application is subject to environmental or regulatory requirements, ensure the cyclone can achieve the necessary particulate capture efficiency. In some cases, a cyclone may be used as a pre-filter before a baghouse or scrubber.
Contact TDSFluid today to explore the ideal cyclone separator for your application and experience improved performance, reduced downtime, and a cleaner environment—backed by proven engineering excellence.
Operational restrictions
Pressure: 6MPa/4MPa
Working temperature: 125 ° C
Peak: ^ NPT
Material: stainless steel/ceramic
Operation drawings: API 31, API 41.
Why Choose TDSFluid Cyclone Separators?
TDSFluid cyclone separators are engineered for exceptional performance, durability, and precise air control in harsh environments. Commonly used in industrial dust collection systems, these high-efficiency separators are essential in industries such as manufacturing, commercial vacuum operations, and facilities requiring superior air quality management. Built to withstand heavy-duty usage, TDSFluid separators help businesses maintain cleaner air while reducing system wear and tear.
In heavy industries like mining and cement, controlling dense dust loads is critical. Efficient dust separation helps reduce airborne particles, protect sensitive machinery, and ensure compliance with strict environmental and workplace air quality standards. By improving airflow and system efficiency, TDSFluid cyclone separator solutions lead to longer equipment life and reduced downtime.
In sectors such as woodworking and agriculture, TDSFluid systems significantly improve working conditions by removing sawdust, grain dust, and other airborne particles. Cleaner air means safer workspaces, fewer filter clogs, and lower maintenance costs. When integrated into existing setups, these units drastically enhance the effectiveness of downstream filtration.
One of the key advantages of using this technology is its ability to pre-filter air before it reaches HEPA or baghouse filters. This pre-separation step reduces the filter load, extends filter life, and lowers operational costs. The design—free from moving parts—ensures minimal maintenance and maximum reliability, making it a smart choice for long-term use in air quality systems.
Looking to cut maintenance, boost air quality, and extend equipment life? These separator from TDSFluid offers a powerful, energy-efficient solution that delivers immediate impact. Whether you're managing dust in a high-volume industrial setup or protecting critical systems from particulate buildup, this is the upgrade your air system needs.
Industrial Applications of Cyclone Separators
Mining Industry
Essential for managing dense dust particles during mining operations, these systems protect equipment, improve worker safety, and support regulatory compliance by reducing airborne contaminants.
Cement & Construction
In cement plants and on construction sites, they handle large volumes of fine dust from grinding, crushing, and mixing activities—extending filter life and reducing system clogs.
Agriculture & Grain Processing
From grain elevators to feed mills, they remove chaff, dust, and debris, creating a safer and cleaner environment while lowering equipment maintenance needs.
Woodworking Industry
Sawdust and fine wood particles can quickly overwhelm standard filters. These systems capture particulates at the source, helping woodworking shops and factories maintain better air quality and efficiency.
Food & Beverage Manufacturing
They prevent cross-contamination by extracting fine particles like flour, sugar, and spices from production environments. Their hygienic designs are ideal for meeting sanitation standards.
Pharmaceuticals & Cleanrooms
Acting as pre-filters, they reduce the load on HEPA systems, ensuring ultra-clean air and protecting sensitive production processes.
Metalworking & Foundries
Efficiently capturing metal shavings, slag dust, and byproducts of grinding or cutting processes, they help preserve machinery and reduce exposure to harmful airborne particles.
Power Generation & Energy Plants
Used to manage fly ash, coal dust, and other particulates, they support cleaner operations in biomass, coal, and other energy facilities.
Waste Management & Recycling
In recycling centers, these systems sort and collect particles from shredded plastic, paper, and metals—ensuring smoother operations and higher material recovery rates.
HVAC & Industrial Ventilation
They enhance commercial HVAC systems by improving pre-filtration and extending the life of final filters in industrial ventilation setups.
Choosing the right separator for your application is critical to achieving efficient particulate separation, minimizing pressure loss, and extending equipment lifespan. Below are the key factors to evaluate:
1. Particle Size Distribution
Understanding the range and average size of particles in your system helps determine the required cut-point (d₅₀) of the cyclone. Fine particles may require high-efficiency cyclones with tighter geometries or multi-cyclone systems for effective removal.
2. Airflow Rate and Volume
They are rated for specific flow rates. Selecting a unit based on your actual airflow (measured in CFM or m³/h) ensures optimal velocity and centrifugal force generation. Under-sizing can cause pressure drop issues, while over-sizing may reduce separation efficiency.
3. Operating Pressure and Temperature
Materials of construction and design parameters must withstand your system’s pressure and temperature conditions. For example, high-temperature gas streams in industrial kilns or boilers may require refractory-lined or stainless steel cyclones.
4. Material Abrasiveness and Corrosiveness
For abrasive or corrosive particles, choose materials like hardened steel, ceramic liners, or special coatings (e.g., epoxy or polymer-lined) to prevent wear and extend service life.
5. Dust Load and Particle Concentration
High dust concentrations may overload smaller cyclones and cause blockages. In such cases, multi-cyclone systems or pre-separators may be necessary to distribute load and maintain efficiency.
6. Space and Installation Constraints
Consider available space, mounting orientation (vertical or horizontal), and integration with existing ductwork or processing equipment. Modular or compact cyclone designs can help in space-limited environments.
7. Maintenance and Cleanout Access
Easy access to dust collection areas, wear parts, and inspection ports helps reduce downtime and simplifies routine maintenance. Look for designs with quick-release mechanisms or cleanout hatches.
8. Emission Standards and Efficiency Requirements
If your application is subject to environmental or regulatory requirements, ensure the cyclone can achieve the necessary particulate capture efficiency. In some cases, a cyclone may be used as a pre-filter before a baghouse or scrubber.
Contact TDSFluid today to explore the ideal cyclone separator for your application and experience improved performance, reduced downtime, and a cleaner environment—backed by proven engineering excellence.
